Quarterly report pursuant to Section 13 or 15(d)

RESTRUCTURING, IMPAIRMENT AND PLANT CLOSING COSTS

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RESTRUCTURING, IMPAIRMENT AND PLANT CLOSING COSTS
9 Months Ended
Sep. 30, 2013
RESTRUCTURING, IMPAIRMENT AND PLANT CLOSING COSTS  
RESTRUCTURING, IMPAIRMENT AND PLANT CLOSING COSTS

6. RESTRUCTURING, IMPAIRMENT AND PLANT CLOSING COSTS

        As of September 30, 2013 and December 31, 2012, accrued restructuring costs by type of cost and initiative consisted of the following (dollars in millions):

 
  Workforce
reductions(1)
  Demolition and
decommissioning
  Non-cancelable
lease and contract
termination costs
  Other
restructuring
costs
  Total(2)  

Accrued liabilities as of January 1, 2013

  $ 90   $   $ 15   $   $ 105  

2013 charges for 2009 initiatives

                2     2  

2013 charges for 2010 initiatives

    1                 1  

2013 charges for 2011 initiatives

    1     10     35     2     48  

2013 charges for 2012 initiatives

    24             12     36  

2013 charges for 2013 initiatives

    24             4     28  

Reversal of reserves no longer required

    (15 )       (4 )       (19 )

2013 payments for 2009 initiatives

    (1 )           (2 )   (3 )

2013 payments for 2011 initiatives

    (11 )   (10 )   (2 )   (2 )   (25 )

2013 payments for 2012 initiatives

    (30 )           (12 )   (42 )

2013 payments for 2013 initiatives

    (7 )           (3 )   (10 )

Net activity of discontinued operations

            (2 )       (2 )
                       

Accrued liabilities as of September 30, 2013

  $ 76   $   $ 42   $ 1   $ 119  
                       

(1)
The workforce reduction reserves relate to the termination of 927 positions, of which 788 positions had not been terminated as of September 30, 2013.

(2)
Accrued liabilities by initiatives were as follows (dollars in millions):

 
  September 30,
2013
  December 31,
2012
 

2008 and prior initiatives

  $ 1   $ 2  

2009 initiatives

    5     7  

2010 initiatives

    6     9  

2011 initiatives

    52     34  

2012 initiatives

    37     53  

2013 initiatives

    18      
           

Total

  $ 119   $ 105  
           

        Details with respect to our reserves for restructuring, impairment and plant closing costs are provided below by segment and initiative (dollars in millions):

 
  Polyurethanes   Performance
Products
  Advanced
Materials
  Textile
Effects
  Pigments   Discontinued
Operations
  Corporate
and Other
  Total  

Accrued liabilities as of January 1, 2013

  $ 27   $   $ 27   $ 42   $ 1   $ 6   $ 2   $ 105  

2013 charges for 2009 initiatives

                    2             2  

2013 charges for 2010 initiatives

                            1     1  

2013 charges for 2011 initiatives

                48                 48  

2013 charges for 2012 initiatives

    3         33                     36  

2013 charges for 2013 initiatives

        17             1         10     28  

Reversal of reserves no longer required

    (7 )       (4 )   (8 )               (19 )

2013 payments for 2009 initiatives

                    (3 )           (3 )

2013 payments for 2011 initiatives

                (25 )               (25 )

2013 payments for 2012 initiatives

    (11 )       (30 )               (1 )   (42 )

2013 payments for 2013 initiatives

        (6 )                   (4 )   (10 )

Net activity of discontinued operations

                        (2 )       (2 )
                                   

Accrued liabilities as of September 30, 2013

  $ 12   $ 11   $ 26   $ 57   $ 1   $ 4   $ 8   $ 119  
                                   

Current portion of restructuring reserves

  $ 5   $ 11   $ 25   $ 24   $ 1   $ 4   $ 8   $ 78  

Long-term portion of restructuring reserves

    7         1     33                 41  

Estimated additional future charges for current restructuring projects

                                                 

Estimated additional charges within one year

    1         4     25                 30  

Estimated additional charges beyond one year

                                 

        Details with respect to cash and noncash restructuring charges for the periods ended September 30, 2013 and 2012 by initiative are provided below (dollars in millions):

 
  Three months
ended
September 30,
2013
  Nine months
ended
September 30,
2013
 

Cash charges:

             

2013 charges for 2009 initiatives

  $ 1   $ 2  

2013 charges for 2010 initiatives

    1     1  

2013 charges for 2011 initiatives

    18     48  

2013 charges for 2012 initiatives

    5     36  

2013 charges for 2013 initiatives

    14     28  

Pension related charges

    2     7  

Reversal of reserves no longer required

    (10 )   (19 )

Noncash charges

    6     7  
           

Total 2013 Restructuring, Impairment and Plant Closing Costs

  $ 37   $ 110  
           


 

 
  Three months
ended
September 30,
2012
  Nine months
ended
September 30,
2012
 

Cash charges:

             

2012 charges for 2007 and prior initiatives

  $   $ 2  

2012 charges for 2009 initiatives

    1     5  

2012 charges for 2010 initiatives

        1  

2012 charges for 2011 initiatives

    5     9  

2012 charges for 2012 initiatives

    33     39  

Reversal of reserves no longer required

    (1 )   (14 )

Noncash charges

    9     10  
           

Total 2012 Restructuring, Impairment and Plant Closing Costs

  $ 47   $ 52  
           

2013 RESTRUCTURING ACTIVITIES

        During the nine months ended September 30, 2013, our Polyurethanes segment recorded charges of $3 million and reversed charges of $7 million related to workforce reductions in association with our program to reduce annualized fixed costs. Our Polyurethanes segment also recorded pension-related settlement charges of $7 million related to this program. We expect to incur additional charges of $1 million through September 2014 related to this initiative.

        During the nine months ended September 30, 2013, our Performance Products segment recorded charges of $12 million related primarily to workforce reductions in association with plans to refocus our surfactants business in Europe and $5 million primarily related to workforce reductions in our Australian operation.

        During the nine months ended September 30, 2013, our Advanced Materials segment recorded charges of $33 million primarily related to workforce reductions in association with our global transformational change program designed to improve the segment's manufacturing efficiencies, enhance commercial excellence and improve its long-term global competitiveness. Our Advanced Materials segment also recorded $1 million noncash charges for asset impairments and reversed charges of $4 million related to this initiative. We expect to incur additional charges of $4 million through March 2014, also related to this initiative.

        On September 27, 2011, we announced plans to implement a significant restructuring of our Textile Effects business, including the closure of our production facilities and business support offices in Basel, Switzerland, as part of an ongoing strategic program aimed at improving the Textile Effects segment's long-term global competitiveness. In connection with this plan, during the nine months ended September 30, 2013, our Textile Effects segment recorded charges of $35 million for the early termination of long-term fixed cost contracts, $10 million for decommissioning, $2 million for other restructuring and $1 million for workforce reductions, as well as recorded a $6 million noncash charge for a pension settlement loss. In addition, during the nine months ended September 30, 2013, we reversed charges of $4 million related to workforce reductions and reversed $4 million of reserves that were no longer required for long-term fixed cost contracts in relation to our consolidation of manufacturing activities and processes at our site in Basel, Switzerland. We expect to incur additional charges of $25 million through March 2014 also related to this initiative.

        During the nine months ended September 30, 2013, our Pigments segment recorded charges of $3 million primarily related to the closure of our Grimsby, U.K. plant.

        During the nine months ended September 30, 2013, our Corporate and other segment recorded charges of $11 million primarily related to workforce reductions in association with a reorganization of our global information technology organization.

2012 RESTRUCTURING ACTIVITIES

        During the nine months ended September 30, 2012, our Polyurethanes segment implemented a restructuring program to reduce annualized fixed costs. In connection with this program, we recorded restructuring expenses of $37 million during the nine months ended September 30, 2012 primarily for workforce reductions.

        During the nine months ended September 30, 2012, our Advanced Materials segment recorded charges of $6 million primarily related to the reorganization of our global business structure, the relocation of our divisional headquarters from Basel, Switzerland to The Woodlands, Texas and a redesign of our planning process focused on inventory reduction. In connection with the restructuring in Switzerland, we recorded a $3 million noncash charge related to a pension settlement loss.

        On September 27, 2011, we announced plans to implement a significant restructuring of our Textile Effects segment, including the closure of our production facilities and business support offices in Basel, Switzerland, as part of an ongoing strategic program aimed at improving the Textile Effects segment's long-term global competitiveness. In connection with this plan, during the nine months ended September 30, 2012, we recorded charges of $5 million and a $2 million noncash charge for asset impairments and a $5 million noncash charge for a pension settlement loss. In addition, during the nine months ended September 30, 2012, our Textile Effects segment recorded charges of $3 million primarily related to the closure of our St. Fons, France facility and a global transfer pricing initiative. Also during the nine months ended September 30, 2012, we reversed $14 million of reserves that were no longer required for workforce reductions at our production facility in Langweid, Germany, the consolidation of manufacturing activities and processes at our site in Basel, Switzerland and closure of our production facilities in Basel, Switzerland.

        During the nine months ended September 30, 2012, our Pigments segment recorded charges of $4 million related to the closure of our Grimsby, U.K. plant.